Case Study: Custom 1U Rack PC for Data Centre Thermal Optimization

Custom 1U Rack PC for Data Centre Thermal Optimization

Reducing Carbon Emissions & Energy Costs With a Custom 1U Rack PC
A BVM Case Study

Customer Profile

Our client is a global leader in the research, development, and production of innovative software-driven thermal optimization solutions for critical live environments. Their expertise encompasses key innovation areas including the Internet of Things (IoT), edge computing, 3D visualization, digital twins, data center IT infrastructure management (DCIM), machine learning, and artificial intelligence (AI).

Their solutions leverage next-generation technologies and extensive knowledge in heat transfer and thermodynamics, ensuring their software aligns with current best practices in critical facilities performance.

Customer Requirements

The client required a custom 1U Rack PC capable of supporting their bespoke Linux operating system. The solution needed to deliver high reliability and robust performance while handling intensive computational tasks. Additionally, the design had to be compact to fit within the existing server infrastructure and provide multiple high-speed network interfaces for rapid data exchange. Scalability for future-proofing, system upgrades, and remote management capabilities were also essential.

Design Challenges

The primary challenge was ensuring continuous operation despite potential power outages. Operating in critical live environments necessitated a highly reliable system with built-in redundancy to prevent downtime. Space constraints within the existing infrastructure and the need for seamless integration with their thermal optimization software further complicated the system design.

The solution: Custom 1U Rack PC designed by BVM

To address these challenges, BVM designed and manufactured a bespoke 1U rack-mounted PC with the following key features:

  • Dual Redundant Power Supplies: The system incorporated two hot-swappable power supply units, each capable of handling the full system load independently. This redundancy ensured uninterrupted operation even if one power supply failed.
  • High-Performance Components:
    • Processor: 3.5 Single Board Computer, with Intel Elkhart Lake J6412 Processor, Wide Operating Temperature (-30°C to +70°C)
    • Memory: 8GB SODIMM, 3200 MHz DDR4, Wide Operating Temperature (-30°C to +70°C)
    • Storage: M.2 2242 SSD, NVMe – PCIe 4 x 4, 128GB Wide Operating Temperature (-30°C to +70°C)
  • Bespoke compact and heat-efficient design: The system was designed to fit within a 1U rack space, complying with the use of physical space in the customer’s data centre.

The Result

The deployment of BVM’s custom 1U rack-mounted PC provided several significant & direct benefits to the customer:-

  • Increased Uptime and Reliability: The dual redundant power supplies ensured continuous operation, significantly reducing the risk of downtime due to power outages.
  • Enhanced Performance: high-performance internal system components met the computational demands of the customer’s applications, leading to improved efficiency and faster processing times.
  • Space Utilisation: A compact design allowed the customer to maximise their data centre space, enabling additional systems to be installed within the existing footprint.
  • Improved Network Throughput: high-speed network interfaces supported rapid data exchange, crucial for real-time operations.
  • Future-Proofing:  The system incorporated scalability to facilitate easy upgrades, protecting the customer’s investment and ensuring future proofing of system.
  • Remote Management Capabilities: The integration of IPMI (Intelligent Platform Management Interface) enabled efficient remote monitoring and management, enhancing overall operational & communication abilities.

Seize the Opportunity – Contact BVM Today!

Elevate your industrial computing or embedded design projects utilising BVM’s three decades of expertise and innovation. Our dedicated team are primed to cater to your unique requirements, delivering Custom 1U Rack solutions that exceed expectations. Whether you’re envisioning revolutionary railway communication systems or embarking on any level of technical endeavour, BVM are your trusted partner.

Get in touch with us today to explore the possibilities. Call our team on +44  (0) 1489 780 144 or email us at sales@bvmltd.co.uk. Let’s transform your vision into reality, together !

We like to make life easier ….

BVM supply a wide and diverse range of Industrial and Embedded Systems.
From Industrial Motherboards, SBCs and Box PCs, to Rack Mount computers and Industrial Panel PCs. Our support teams have worked in a variety of industrial and embedded environments and consequently provide knowledge, know-how, experience and all round good advice around all BVM’s products & services when and where you need it. 

We don’t profess to know everything you need at the time – but we’ll always help in the first instance and get back to you when a little more information is required.

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