In this Article
Design and Manufacturing Industrial Computers for Harsh and Hazardous Environmental Conditions
When it comes to industrial computing, one of the key challenges is designing devices that can withstand extreme environmental conditions. Whether it’s freezing cold temperatures, scorching heat, high humidity, or rigorous vibrations, industrial computers need to perform reliably under these harsh circumstances.
Understanding the Environmental Challenges
The first step in designing industrial computers for harsh conditions is to thoroughly understand the specific environmental challenges they will face. This involves evaluating the temperature range, humidity levels, vibration and shock resistance requirements, and any other factors that may impact the performance and longevity of the device.
Robust Hardware and Components
To ensure the durability and reliability of industrial computers, the selection of hardware and components is critical. Industrial grade components are specifically designed to withstand extreme temperatures, moisture, dust, and other environmental factors. This includes using ruggedized motherboards, solid-state drives (SSDs) instead of traditional hard drives, and sealed connectors to prevent water and dust ingress.
Advanced Cooling Solutions
One of the key challenges in harsh environments is managing the internal temperature of industrial computers. Excessive heat can negatively impact the performance and lifespan of electronic components. To combat this, designers implement efficient cooling solutions, such as heat sinks, fans, or even liquid cooling systems, depending on the specific requirements and constraints of the application.
Protective Enclosures
Industrial computers are often deployed in outdoor or uncontrolled environments, making protective enclosures essential. These enclosures provide physical protection against moisture, dust, and other contaminants. They are typically made of robust materials like stainless steel or aluminium, and designed to ensure proper ventilation and heat dissipation.
EMI and RFI Shielding
Electromagnetic interference (EMI) and radio frequency interference (RFI) can have a detrimental impact on the performance of industrial computers. Therefore, shielding measures must be implemented to prevent external signals from interfering with the operation of the device. This can involve using metal enclosures, shielding paints, or ferrite beads to absorb or block unwanted electromagnetic energy.
Design | Develop | Test | Manufacture
Here’s a selection of our design, manufacturing & associated services: –
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Design to Order: OEM/ODM Embedded Product Design Services
For customers designing a brand-new product from scratch
or working with an existing prototype.
- Industrial and Embedded PC Design and Manufacturing
- Custom Panel PCs and HMIs
- Custom Racks, Towers and Mini-ITX Computers
- Rugged, Portable Peli Case PCs
- Prototyping
- Rapid Prototyping: 3D Printed Cost-Effective Prototypes
- Multiple prototype versions, different design variations and flexible design capabilities
- Prototyping pre checks
- Hardware and Software compatibility
- Thermal and Environmental testing
- Custom PCB / Carrier Board Design
- COM Express, Qseven, SMARC, Jetson, Raspberry Pi
- Custom Chassis Design
- Custom Cables, Custom Cooling and Custom Power Supplies
- Custom Back Panels and Faceplates
- Custom Metal Work (internal brackets, mounting brackets)
- Touchscreen Integration and Display Enhancements
- Custom LCD Displays: 7″ – 21″
- Integration of PCAP and Resistive touch technologies
- Optical Bonding, Anti-reflective and Anti-glare coatings
- All products are Designed for Manufacture
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Build to Order: System Integration and Customisation Services
Take an existing system and we can:
- Custom hardware specifications
- (CPU, RAM, I/O, Industrial-Grade Storage, RAID)
- Chassis Customisation and Branding
- Custom BIOS
- Long Term Availability (5+ years)
- Software – Custom OS Image
- Custom Packaging and branding
- Integrating newly designed or existing hardware into a larger system
Build to order Racks and Towers, Peli Case PCs and Mini-ITX PCs
Embedded Software Services
Porting, Integration & Deployment
- Windows image capture from customers HDD
- Linux and Android image capture from customers HDD
- Windows/Linux/Android Deployment from customers image
- Custom Windows images, create and deploy
- Custom Linux and Android images
- Update management
- Custom BIOS
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Contact Us for Your Industrial and Embedded Computing Needs
Designing industrial computers for harsh environmental conditions requires meticulous attention to detail and a comprehensive understanding of the challenges involved. From selecting the right hardware and components to implementing robust cooling solutions and protective enclosures, every aspect plays a crucial role in ensuring the reliability and performance of these specialized computing devices.
If you are in need of industrial and embedded computing solutions, look no further. Contact BVM Ltd today to discuss your requirements. Our dedicated sales team can be reached at 01489 780144 or via email at sales@bvmltd.co.uk.
Industrial PCs
Industrial Computers, Box PCs and Embedded Systems available with Intel i3 / i5 / i7 / Celeron / Atom and AMD Ryzen Embedded CPU’s.
Industrial Panel PCs
7″ to 24″ Touchscreen Panel PCs for industrial applications available with Intel i3 / i5 / i7 / Celeron / Atom and AMD Ryzen CPU’s.
Industrial Motherboards
Industrial embedded motherboards and SBC’s are available in a range of factor sizes; from Mini-ITX, 3.5″ SBC’s, NUC to Pico-ITX modules.
We are ready to provide you with the expertise and solutions you need for your industrial computing needs.
We like to make life easier ….
BVM supply a wide and diverse range of Industrial and Embedded Systems.
From Industrial Motherboards, SBCs and Box PCs, to Rack Mount computers and Industrial Panel PCs.
Our technical & commercial team members will always provide you with valuable but impartial advice around the products and services that BVM provide. With their collective backgrounds, they’ll provide you with the benefit of their knowledge and experiences when & where you need it. We’ll always help you in the first instance and get back to you when additional information is required.
You can Call us on +(0) 1489 780 144 and talk to one of the team | E-mail us at sales@bvmltd.co.uk | Use our quick contact form here