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Designing for Harsh Environments: How BVM’s Ruggedized Solutions Can Help
Electronic equipment is typically designed to operate in ambient environments, where temperatures are moderate, and there is minimal exposure to moisture, dust, or mechanical stress. However, many industries require devices to function in harsh environments, where these assumptions do not hold true.
In harsh environments, electronic equipment must be able to withstand extreme temperatures, shock, and vibration. These conditions can cause conventional devices to fail, leading to costly downtime, data loss, and even safety risks. To address these challenges, BVM Limited offers ruggedized solutions designed to operate reliably in harsh environments.
What are Harsh Environments?
Harsh environments can be characterized by a variety of factors, including:
- Extreme temperatures: Temperatures outside the normal operating range of electronic devices, either very hot or very cold.
- Vibration: Mechanical stress caused by movement, transportation, or operation in areas with high levels of vibration.
- Humidity: High levels of moisture in the air, which can lead to condensation and corrosion.
- Dust: Particles in the air that can enter devices and cause mechanical failure.
- Shock: Sudden impacts or drops that can damage devices.
Challenges of Designing for Harsh Environments
Designing electronic devices for harsh environments poses several challenges:
- Component selection: Choosing components that can withstand extreme temperatures, humidity, and vibration requires specialized knowledge and expertise.
- Cooling systems: Conventional cooling systems may not be effective in harsh environments, requiring alternative designs such as liquid cooling or heat sinks.
- Housing design: Devices must be encased in durable housing that can resist mechanical stresses and protect against environmental hazards.
- Connectivity: Ensuring connections remain secure in harsh environments requires special attention to cable management and connector design.
How BVM’s Ruggedized Solutions Can Help
BVM Limited has extensive experience in designing and manufacturing ruggedized solutions for harsh environments. Our team of experts understands the unique challenges of these environments and works closely with clients to develop tailored solutions that meet their specific needs.
BVM’s ruggedized solutions are built with the following features to ensure reliable operation in harsh environments:
- Robust housings: Durable casings that can withstand mechanical stresses and protect against environmental hazards.
- Advanced cooling systems: Custom-designed cooling systems that account for the unique demands of harsh environments.
- Sealed keyboards: Fully sealed keyboards prevent ingress of dust and liquids, ensuring continued functionality in dirty or wet conditions.
- Scratch-resistant displays: High-quality displays that remain legible in bright light and harsh weather conditions.
- Heat sinks: Thermal management solutions that keep components at optimal operating temperatures.
- Reduced cabling: Careful cable management minimizes potential failure points and reduces risk of damage.
Benefits of BVM’s Ruggedized Solutions
By choosing BVM’s ruggedized solutions, clients benefit from:
- Improved uptime: Reliable operation in harsh environments minimizes downtime and increases productivity.
- Longer lifespan: Ruggedized devices are designed to withstand rough handling and extreme temperatures, extending their lifespan.
- Cost savings: Minimizing downtime and reducing replacement costs leads to significant long-term cost savings.
- Enhanced safety: Ruggedized devices reduce the risk of accidents and injuries in hazardous environments.
Operating electronic devices in harsh environments presents numerous challenges, but BVM’s ruggedized solutions offer a reliable answer. By understanding the unique requirements of harsh environments and incorporating advanced features into our designs, we enable clients to perform confidently in even the most demanding situations. Contact us today to learn more about how our ruggedized solutions can help you succeed in harsh environments.
Design | Develop | Test | Manufacture
Here’s a selection of our design, manufacturing & associated services: –
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Design to Order: OEM/ODM Embedded Product Design Services
For customers designing a brand-new product from scratch
or working with an existing prototype.
- Industrial and Embedded PC Design and Manufacturing
- Custom Panel PCs and HMIs
- Custom Racks, Towers and Mini-ITX Computers
- Rugged, Portable Peli Case PCs
- Prototyping
- Rapid Prototyping: 3D Printed Cost-Effective Prototypes
- Multiple prototype versions, different design variations and flexible design capabilities
- Prototyping pre checks
- Hardware and Software compatibility
- Thermal and Environmental testing
- Custom PCB / Carrier Board Design
- COM Express, Qseven, SMARC, Jetson, Raspberry Pi
- Custom Chassis Design
- Custom Cables, Custom Cooling and Custom Power Supplies
- Custom Back Panels and Faceplates
- Custom Metal Work (internal brackets, mounting brackets)
- Touchscreen Integration and Display Enhancements
- Custom LCD Displays: 7″ – 21″
- Integration of PCAP and Resistive touch technologies
- Optical Bonding, Anti-reflective and Anti-glare coatings
- All products are Designed for Manufacture
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Build to Order: System Integration and Customisation Services
Take an existing system and we can:
- Custom hardware specifications
- (CPU, RAM, I/O, Industrial-Grade Storage, RAID)
- Chassis Customisation and Branding
- Custom BIOS
- Long Term Availability (5+ years)
- Software – Custom OS Image
- Custom Packaging and branding
- Integrating newly designed or existing hardware into a larger system
Build to order Racks and Towers, Peli Case PCs and Mini-ITX PCs
Embedded Software Services
Porting, Integration & Deployment
- Windows image capture from customers HDD
- Linux and Android image capture from customers HDD
- Windows/Linux/Android Deployment from customers image
- Custom Windows images, create and deploy
- Custom Linux and Android images
- Update management
- Custom BIOS
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We like to make life easier ….
BVM supply a wide and diverse range of Industrial and Embedded Systems.
From Industrial Motherboards, SBCs and Box PCs, to Rack Mount computers and Industrial Panel PCs.
Our technical & commercial team members will always provide you with valuable but impartial advice around the products and services that BVM provide. With their collective backgrounds, they’ll provide you with the benefit of their knowledge and experiences when & where you need it. We’ll always help you in the first instance and get back to you when additional information is required.
You can Call us on +(0) 1489 780 144 and talk to one of the team | E-mail us at sales@bvmltd.co.uk | Use our quick contact form here