Build to Order: Rugged Portable Peli Case PCs

Portable, Ruggedized PC Solutions with Touchscreen Interactivity

For customers seeking a rugged yet portable PC solution, BVM offers our Peli Case PC design and manufacturing services, delivering a complete ‘system in a case’. With years of experience in this area, we understand that no two designs are the same, and our service is specialist and fully tailored to your specific application requirements.

These services are not intended for one-off requests. Projects begin with a requirement specification from you, followed by technical and commercial discussions, and the joint development of a prototype for testing and approval. Once finalised, this leads to the production of custom units to meet your needs.

Why do customers choose our Peli Case PC solutions?

• They’re a great alternative to rugged laptops or tablets – providing better protection, IP rating (if required) and space for custom electronics and selectable I/O.
• They’re a good solution for combining instrumentation and computing in one rugged and portable package
• Good value where a bespoke – rugged embedded computer solution with HMI is being sought, one that can be protected from its immediate environment.

Why Peli Cases?

Peli (Pelican) cases are rugged, waterproof, dustproof, and impact-resistant, providing ideal protection for sensitive electronics. Combined with BVM’s custom integration, they become versatile, portable solutions for a wide range of applications.

Example Configurations (view more examples)

These designs are an example of a solutions we’ve produced for customers and will hopefully serve to provide you with an idea of what we can produce.

Contact us today to design a custom Peli Case PC solution perfectly suited to your application.

Available Options

Here’s a selection of parameters we can tailor around your solution:

• Peli case’s available in multiple sizes to meet application requirements
• Computing platforms ranging from energy-efficient Intel Atom processors to high-performance Intel Core i7 desktop versions (up to 65W TDP)
• LCD displays available in sizes ranging from 7.0” to 21” featuring resistive or pCAP touch interfaces
• Comprehensive connectivity solutions – LTE (4G/5G), Wi-Fi, Bluetooth
• Multiple storage options using solid-state drives (SSDs)
• Flexible expansion options (mPCI-E, M.2, PCI-Express)
• Customized electronics (designed by BVM or provided by the customer)
  • Integrated communication equipment for efficient data transmission
  • Advanced microcontrollers for optimized and precise system control
  • Integration of test equipment, data logging devices, instrumentation, sensors and more…
• Custom internal cabling and cooling solutions
• Custom Power Input: AC, 12 – 24v DC or Battery Powered
• Tailored internal and external facias to facilitate I/O connectivity
• High ingress protection (up to IP67)
• Tamper-resistant features (lockable)
• Selection of handle grips (rubberized or plastic)
• Product reliability for operational environments and guaranteed availability exceeding 5 years

The designs below are purely examples of Peli Case PC solutions we’ve produced in the past for actual customer applications – and will hopefully serve to provide you with an idea of what we can produce.

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CPU Performance (required)
ARMAtom / CeleroniCoreXeonRyzenN/A

Operating system (required)
WindowsLinuxAndroidN/A

Custom I/O or bespoke electronics integration? (required)
YesNo

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To get the exact system you want, simply contact us via our quick contact form, email us on info@bvmltd.co.uk or call us +44(0) 1489 780 144.
We’d be more than happy to provide further help & advice where needed.

Peli Case PC: Example Configurations

The following designs showcase a selection of applications BVM has addressed with our Peli Case PC solutions, we hope they provide you with an idea on what we could produce for your application………..

Compact & Rugged Portable Computer

Integration of suitable electronics into a Pelicase 1400 enclosure

The portable, ruggedized system is designed for the wireless initiation of neutralizing unexploded sea mines from vessels. Additionally, it is used to support various underwater technologies in harsh marine environments, including environmental surveys, aquaculture, sensor tracking, and monitoring ocean current behaviours.

• HMI
  •  7″ TFT LCD Screen, 800×480, 1000nits, 4-wire Resistive Touch
  • Configured with LVDS and backlight cabling
• PC Engine
  • iMX7ULP uCOM module with custom carrier board.
• External & Direct Interfaces
  • 2 x Ethernet connectors
  • 1 x RS232/RS485
  • 1 x 12/24v DC power input connector
  • 1 x USB for data offload
  • 1 x RS232 DB9
• Mechanical Design
  • TFT display screen & top I/O fitted to custom aluminium bezel
  • Enclosed uCOM module & carrier board for provision of EMC protection
  • Ruggedised design throughout
  • Overall weight – 10.9 kgs
• Power Input
  • 12 &  24V DC Input.

• Environmental Specification
  • Storage temperature -30°C to +70°C
  • Operating temperature: -20°C to +55°C
  • In storage – IP67 (with the lid closed)
  • In operation – IP66 (with the lid open)
• Main Certifications
  • EMC testing standard:
    • BS EN 60945:2002 Emissions and Immunity
    • BS EN 61000-6-1:2019 (Immunity)
• GNSS Receiver:
  • EN 301 489-1 v2.2.0
  • EN 301 489-19 V2.1.1
  • EN 303 413 V1.1.1
• General Certifications
  • CE and FCC
  • IP66 (lid open) and IP67 (lid closed)
  • Saltfog
  • Storage temperature: -30°C to 70°C
  • Operating temperature: -20°C to 55°C
  • Drop Test Survival :- 30” drop Vibration: – IEC 60945 (section 8.7)

Integrated Electronics and Rich I/O System

Integration of suitable electronics into a Pelicase iM2300

The portable system is utilized for on-site testing to monitor and maintain airport fuel line hydrants. It detects changes in the overall fuel line pressure by analysing pressure variations at different levels to confirm the ‘tightness’ of a test section.

• HMI
  • 10.4” TFT LCD Screen, XGA, 1024×768 with bonded 4-wire Resistive touch
  • Configured with LVDS and backlight cabling
• PC Engine
  • Intel Baytrail / Baytrail-I SoC Processor N2930
  • DDR3L SO-DIMM 1600 4GB RAM
  • 2.5” SSD – 256GB
• External I/O
  • 1 x VGA
  • 1 x HDMI
  • 2 x USB 3.0
  • 1 x Audio out
  • 2 x LAN
• Connectivity
  • Wi-Fi and 4G Cellular Connection

• Additional Internal I/O
  • 6 x USB 2.0
  • 1 X LVDS
  • 3 x COM (RS232, 1 x COM (RS232/422/485)
  • 2 x SATA 2
  • 4 x GPI + 4 x GPO
  • 1 x TPM
• Operating System
  • Windows 10 IoT Enterprise LTSC 2019 – Entry
• Fascia
  • Black anodised aluminium, screen printed with white text for control switch/button designators
• Applied Certifications
  • CE and FCC

Portable Electrical Test System

Integration of suitable electronics into a Pelicase 1400 enclosure

The portable system is used to measure resistance on aircraft and large structures like wind turbines or infrastructure susceptible to lightning strikes. It tests bond resistance between structural elements, loop resistance, and the integrity of cable shields and bonding straps.

• HMI
  • 10.4” XGA (1024 x 768) with bonded 5 wire resistive touchscreen, back-printed with black silscreen
  • Configured with LVDS and backlight cabling
• PC Engine
  • Intel Baytrail I SoC Processor Baytrail J1900 Processor, 2.00 GHz, 10W TDP
  • DDR3L SO-DIMM 1600 8GB RAM
  • 64GB mSATA
• External I/O
  • 1 x VGA
  • 1 x HDMI
  • 2 x USB 3.0
  • 1 x Audio out
  • 2 x LAN
• Power
  • 9~36 V DC-in and battery powered for remote working.

• Additional Internal I/O
  • 6 x USB 2.0
  • 1 X LVDS
  • 3 x COM (RS232, 1 x COM (RS232/422/485)
  • 2 x SATA 2
  • 4 x GPI + 4 x GPO
  • 1 x TPM
• Operating System
  • Windows 10 IoT Enterprise High End LTSC 2019 Licence – Entry
• Control Fascia
  • Black anodised aluminium, screen printed with white text for control switch/button designators
• Security
  • Swipe card reader for user verification and identity
• Applied Certifications
  • CE and FCC

ROV / UAV / Drone Control Centre

Integration of suitable electronics into a Pelicase 1550EU

The portable system serves as the central console for controlling remotely operated vehicles during sea deployments at depths of up to 300 meters (980 ft). It’s used in oceanography, offshore fish farming, general submarine operations, seabed observation, maintenance, surveillance, and object recovery.

• HMI
  • 15.6” – 1920×1080 (FHD) resolution, 1000 cdm² brightness, all round viewing angles:85/85/85/85
  • Integrated projective capacitive (pCAP) touchscreen
• PC Engine
  • 11th Gen. Intel mobile Tiger Lake-UP3 SoC
  • Core i7-1185G7E (up to 4.8GHz, quad-core)
• I/O Summary
  • 3 x LAN: Intel I225V 2.5GbE each
  • 4 x USB 3.2 Gen 2 (10Gb/s)
  • 1 x SATA 6Gb/s
  • 2 x USB 2.0
  • 2 x RS-232/422/485
  • 1 x RS-232

• Connectivity
  • Wi-Fi & Bluetooth
  • 4G via SIM holder
• Security
  • Via TPM – Intel PTT (TPM 2.0)
• Power Supply
  • 150W 12VDC Embedded Power Supply (RoHS)
• Operating System
  • Windows 10 IoT Enterprise High End LTSC 2019
• Operational Temperature
  •  -20°C  to +70°C
• Applied Certifications
  • IP67 and EN 60529
  • CE

Portable Electronic Test Equipment

Integration of suitable electronics into Pelicase 1400 enclosure

Used for the inspection and monitoring of electrical components, the system helps locate and identify issues. By providing detailed diagnostics, this advanced system ensures optimal performance and prevents potential failures, thereby extending the overall reliability and longevity of electrical components.

• HMI
  • 10.1” WXGA (120×800) with PCAP touchscreen
  • Configured with LVDS and backlight cabling
• PC Engine
  • Jetway MF04-03 Series Elkhart Lake SBC
  • J6412 CPU_10W, 32GB eMMC
  • 4Gb 3200mhz DDR4
  • M.2 – 64GB SSD
• Internal Electronics
  • Custom Electronic Test Equipment
• External I/O
  • 2 x IP67 USB 3.1
  • 2 x IP67 2 Pin connector for Custom Test Equipment

• Internal I/O
  • 5 x USB 2.0 + 3 x USB 3.1
  • 1 x LVDS, 1 x eDP, 2 x HDMI
  • 1* RS232, 1* RS232/422/485
  • 1 x SATA 3
  • 1 x GPIO
  • 1 x TPM
• Power
  • 110/240v > 12V DC
• Power Supply
  • 150W 12VDC Embedded Power Supply (RoHS)
• Operating System
  • Windows 10 IoT Enterprise
• Applied Certifications
  • IP65 and UKCA

All of the above are examples of Peli Case PC solutions we’ve produced for customers and will hopefully provide you with an idea of what we can produce.

High Power Portable Workstations
100% Custom Solutions

• Mini-ITX or uATX computing platforms
• CPU (i3, i5, i7, Atom, Celeron, Ryzen) up to 65W
• 2x PCIe / PCI expansion cards.
• AC or Battery Powered
• Up to 21” FHD / 4K LCD (touch screen optional)
• Built-in Keyboard (optional)
• Integrated Wi-Fi and Bluetooth
• Fan cooled system (fan filters optional)
• Unit dust and splash proof when closed for transportation