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Embedded Computers (sometimes known as ‘ embedded systems) are purpose-built computing platforms designed for a specific task or fixed functionality – where at every re-boot, a fixed environment is activated. These are not your typical desktop or tower computers that we are used to using at home or in the office.
Applications that embedded computers are deployed for range from Industrial Automation and Control, Intelligent Transportation, Medical Imaging, Digital Signage, to unmanned military & defence – to name but a few. There numerous applications where a Embedded Computer can be deployed.
Embedded Computers can operate in normal, ambient (room temperature conditions) – built with industrial grade components which are typically available on 3 – 5 year lifetime availability program (sometimes longer). Additionally, Embedded Computers can be deployed in challenging, harsh environment conditions, such as extreme temperature diversification (-40°C to 85°C) and where there’s also risk through other influencing factors like vibration & shock, dust and humidity. There are various types of embedded computers – which comprise of various Motherboards, System (Box) PCs, Panel PCs, Industrial Rack Mount systems, In-vehicle computers, rugged tablets, COM (SOM) modules – and many others.
In this article, we’ll show different types of embedded computers and their uses.
Embedded Computers : What are they?
What is an Embedded Computer?
An embedded computer is a specialized computing system designed to perform specific tasks or functions within a larger system or device. Unlike general-purpose computers, embedded computers are typically integrated into everyday objects, machinery, or equipment, such as cars, appliances, medical devices, and industrial machines. These computers are optimized for efficiency, reliability, and often have a fixed purpose, running dedicated software to control and monitor the device’s operations.
Embedded computers come in various forms, from microcontrollers with minimal processing power to more sophisticated systems-on-chip (SoCs) with greater computational capabilities, all tailored to meet the requirements the industries using them. For example:.
Embedded Computers vs Desktops and Laptops
Industrial Embedded Computer Systems are designed with a purpose that is unique to their user/s. Therefore, they are able to perform specific functions, within a range of Harsh Environments, such as Marine, Vehicle and Rail. In essence, Embedded Computers process information and control, monitor or assist the operation of both equipment and machinery.
Benefits of Embedded Computers
For long-term use, Embedded Computer Systems are better than standalone, general purpose “office” computers. Embedded Systems offer many benefits, such as:
• They’re task specific |
• Their system hardware is simplified, which reduces costs overall |
Examples of Embedded Computers
Rugged Industrial Box PCs
Rugged Industrial and Embedded Computers are specifically designed to operate reliably in harsh usage environments and conditions, such as strong vibrations, extreme temperatures and wet or dusty conditions.
Where are they used?
A good example of where a ruggedized, embedded system (box) PCs can be deployed as an effective solution, is in offshore oil rigs. Facilities are often located in remote, unmanned ocean locations – with surrounding heavy machinery (producing noise & vibration) with potentially volatile substances in the vicinity, too.
Just like many other remote facilities, offshore oil rig platforms must always be online. Whether it’s something simple as WiFi Internet access for the employees – or for advanced cloud-based surveillance systems and IoT monitoring sensors. In these environments, industrial-grade rugged networking equipment are far more reliable than the traditional consumer-grade hardware. PC solutions equipment should guarantee around the clock operation in diverse hot & cold temperatures – and where wet and corrosive substances can be prevalent.
Industrial Box PC Examples
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Neousys NRU-150-FT Rugged NVIDIA Jetson Orin NX Edge AI Computer
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IEI DRPC-240-TGL-U Tiger Lake Fanless DIN-Rail Embedded System
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Axiomtek AIE800-904-FL IP67 NVIDIA Jetson Xavier NX Edge AI System
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Jetway HBJC38AZ02 Tiger Lake Rugged Expandable Box PC
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DFI EC70A-TGU Tiger Lake Fanless Embedded System
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ASRock Industrial iBOX-1145G7E Intel Tiger Lake i5 Edge AI Fanless BOX PC
Industrial Panel PCs
Panel PCs comes with an integrated touchscreen display (with onscreen keyboard) and can be expanded with different I/O modules. Panel PCs are designed to provide easy interaction between the user and system they control.
Where are they used?
Panel PCs are available with integrated touchscreens display (generally – resistive or projective capacitive (pCAP)) and possess a rich multitude of i/o to suit their intended use, weather this be for general Industrial Automation & Control, Medical – in ward use or critical care or Transportation (rail, marine, in-vehicle). Where required, they’ll carry the necessary pre-certifications allowing them to be operable within their intended environment (e.g. rail –EN 50155). In short, Panel PCs are designed to provide easy interaction between the user and system.
Panel PCs are ideal tools for use in general control and automation processes. For example, where an assembly production line performance needs to be monitored; ,performance data gathered & analysed – where process parameters need to be easily be changed to maintain the efficiency of a production line. Panel PC’s can be used as terminals to provide instruction to assembly workers on production lines – installed at each work station on the line providing information on how to manufacture the assembly, provide checks to ensure the quality of product is maintained as it passes down the line through each individual assembly process.
Industrial Panel PC Examples
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IEI PPC2-ADL 15” – 19″ 12th Gen Heavy Industrial Panel PC Series
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Winmate 10″ – 24″ IP65 Stainless B Push Buttons Panel PC Series
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Arestech PPC-N197 19” 7th Gen Aluminum IP66 Rugged Panel PC
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Wincomm WTP-9G66 15″ – 24″ iCore IP66/69K Stainless Steel PC Series
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MACTRON WCP2157 21.5″ 12th Gen Touch All-In-One Kiosk Panel PC
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APLEX ATEX Certified 21.5” i5-6300U IP66 Stainless Steel Panel PC
Fanless Small Form Factor PCs
Space saving, compact fanless PCs designed for application support in a wide range of environments, such as Kiosk operation, Industrial Automation and Digital Signage. Available as fully configured systems or as a ‘bare bones’ systems (without memory, storage and operating system) for user configuration
Where are they used?
Digital Signage in retail and hospitality, airports and railway stations are good application examples of where SFF PCs can be deployed. They can be mounted and easily secured in tight spaces – and in particular, on the back of TFT monitors via the VESA mounts. Small Form Factor PCs can be connected via Local Area Networks (LAN’s) – either via RJ45 connections or WLAN (Wireless LAN – WiFi), down loading from & uploading information to a central network or cloud – outputting to single or multiple displays.
Industrial Rack Mount PCs
Industrial Rack Mount PCs can be provided formats from low power Atom processor solutions – through to high performance series iCore (i3/i5/i7) and Xeon processor solutions. The most popular format are ‘1U’ rack PCs, the ‘1U’ denoting the (industry standard) height of the rack. Additionally, ‘3U’ and ‘4U’ formats are also available were taller solutions are required to accommodate more complex electronics internally (typically to accommodate expansion cards, rider cards and backplanes) in order to provide increased functionality. Additionally, they come varying levels of external i/o – dependent on what’s needed for the application at hand.
Where are they used?
Industrial rack mount PCs can be found about anywhere – but particularly where space is of a premium and fast & easy access is needed for change out of any internal components. Typically, they can be found in any server based applications – from the IT server room of any modern day office complex – through to AV (audio visual) broadcast equipment and military based applications such as naval frigates or submarines. Additionally, they can be deployed in environments where ambient temperatures are present – or harsh conditions where temperature diversity is extreme (-40°C to+85°C) – or there’s vibration present.
In-Vehicle PCs
Sometimes known as ‘MDT’s’ (Mobile Data Terminals), in vehicle PC’s need to be robust enough to withstand just about anything that can be thrown at them, inclusive of the extremes of temperature where storage is concerned, frequent & high levels of vibration – and be operational via the electrical supply of the vehicle which are typically ‘dirty’ in its format in regard to voltage spikes and electrical noise.
Where are they used?
One of the best examples are emergency response vehicles such as police response vehicles, ambulances or fire appliance vehicles -continually on the move, at high speeds and often through rough roads or terrain. The environment these vehicles are operational in requires fast and ‘always-on’ connectivity, which typically will be provided via cellular connectivity – 3G, 4G – and 5G. Additionally, the vehicle PC may need to be able to manipulate, store and send (working as Network Video Recorder) high levels of data such as video feeds during critical situations in real-time for feedback and support – and ultimately, decision making
Other types of Embedded PCs
- ATEX certified explosion proof Panel PCs,
- IP rated Stainless Steel waterproof and Marine PCs,
- Easy clean with an anti-bacterial finish Medical PCs,
- EN50155 and EN50121-4 certified Railway PCs and Panel PCs,
- High Performance Deep Learning AI Ready PCs,
- GPU/VPU Accelerated Machine Vision AI Ready PCs,
- Ultra Compact Iot Gateway PCs,
- Marine certified Panel PCs,
- DIN-Rail mount PCs,
- 4″ X 4″ AMD Ryzen and Intel NUC PCs and more…
Embedded and Industrial Product Features
2.5GbE 9~36V Artificial Intelligence CANbus Capture Cards – HDMI DDR5 Fanless GPIO / DIO High Performance Industry – CCTV / Surveillance and Object Recognition Industry – Gaming and Casino Industry – Harsh Environments Industry – Industrial Automation Industry – Interactive Digital Signage and Retail Industry – Medical and Smart Healthcare Industry – Military and Defence Industry – Transport and Smart City Intel Alder Lake Intel Atom Intel Raptor Lake Internet of Things (IoT) IP65 IP66 Low Power M12 Connectors MIL-STD Mini-ITX Multi Display – Dual Display Multi Display – Quad Display Multi Display – Triple Display N/A NUC Computers NVMe OS – Linux OS – Windows OS – Windows 11 PoE Powered by AMD Powered by Intel RAID Rugged Ryzen Embedded System – Box PC System – COM System – Motherboard System – Panel PC System – SBC Touchscreen TPM 2.0 Wide Temp
Cant find an Embedded Computer that meets your needs?
Customisation, Performance and Reliability.
Our 24/7 embedded systems never need resuscitation.
BVM supply a wide and diverse range of Industrial and Embedded Computer Systems, if you cant find an off the shelf system that meets your specific requirements speak with our in house design team who can design a new product from start to finish.
If your application lies within the Industrial Automation and Control, Military, Medical, Transportation and Smart City – or any type of market vertical we’re sure we’ll have a solutions that fits. All configured, tested and logistically delivered to your specification.
- Customization: Built on the South Coast of England BVM’s industrial and embedded computer systems can be configured to any specification, from the integration of standard items into a selection of enclosures or rack mounts to the creation of a totally new design with custom boards and metalwork. See how we have helped these customers and their businesses in the past.
- Performance: Our industrial and embedded computer systems are available with a wide range of industrial components. With CPU’s ranging from Intel Celeron to the latest Intel Core i7 CPU’s, DDR4 memory, high performance storage solutions and more.
- Reliability: Built from the highest quality industrial components BVM’s industrial and embedded systems are designed to run 24/7 in the harshest of environments.
Design | Develop | Test | Manufacture
Here’s a selection of our design, manufacturing & associated services: –
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Design to Order: OEM/ODM Embedded Product Design Services
For customers designing a brand-new product from scratch
or working with an existing prototype.
- Industrial and Embedded PC Design and Manufacturing
- Custom Panel PCs and HMIs
- Custom Racks, Towers and Mini-ITX Computers
- Rugged, Portable Peli Case PCs
- Prototyping
- Rapid Prototyping: 3D Printed Cost-Effective Prototypes
- Multiple prototype versions, different design variations and flexible design capabilities
- Prototyping pre checks
- Hardware and Software compatibility
- Thermal and Environmental testing
- Custom PCB / Carrier Board Design
- COM Express, Qseven, SMARC, Jetson, Raspberry Pi
- Custom Chassis Design
- Custom Cables, Custom Cooling and Custom Power Supplies
- Custom Back Panels and Faceplates
- Custom Metal Work (internal brackets, mounting brackets)
- Touchscreen Integration and Display Enhancements
- Custom LCD Displays: 7″ – 21″
- Integration of PCAP and Resistive touch technologies
- Optical Bonding, Anti-reflective and Anti-glare coatings
- All products are Designed for Manufacture
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Build to Order: System Integration and Customisation Services
Take an existing system and we can:
- Custom hardware specifications
- (CPU, RAM, I/O, Industrial-Grade Storage, RAID)
- Chassis Customisation and Branding
- Custom BIOS
- Long Term Availability (5+ years)
- Software – Custom OS Image
- Custom Packaging and branding
- Integrating newly designed or existing hardware into a larger system
Build to order Racks and Towers, Peli Case PCs and Mini-ITX PCs
Embedded Software Services
Porting, Integration & Deployment
- Windows image capture from customers HDD
- Linux and Android image capture from customers HDD
- Windows/Linux/Android Deployment from customers image
- Custom Windows images, create and deploy
- Custom Linux and Android images
- Update management
- Custom BIOS
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Design to Order
OEM/ODM EMBEDDED PRODUCT DESIGN
For customers designing a brand-new product
Build to Order
SYSTEM INTEGRATION AND CUSTOMISATION
For customising or integrating an existing product
Embedded Software Services
CONFIGURATION, INTEGRATION, DEPLOYMENT
Porting, Integration & Deployment
We like to make life easier ….
BVM supply a wide and diverse range of Industrial and Embedded Systems.
From Industrial Motherboards, SBCs and Box PCs, to Rack Mount computers and Industrial Panel PCs. Our support teams have worked in a variety of industrial and embedded environments and consequently provide knowledge, know-how, experience and all round good advice around all BVM’s products & services when and where you need it.
We don’t profess to know everything you need at the time – but we’ll always help in the first instance and get back to you when a little more information is required.
You can Call us on +(0) 1489 780 144 and talk to one of the team | E-mail us at sales@bvmltd.co.uk | Use our quick contact form here