BVM Portable Pelicase PC – Portable Electrical Test Unit

A Portable, Ruggedized PC Solution and Electrical Test Unit with touchscreen interactivity integrated into a Pelicase 1400 enclosure.

This design and configuration is an example of a solution we’ve produced for one of our customers and will hopefully serve to provide you with an idea of what we can produce. See our Build to Order: Rugged Portable Peli Case PC page for more information.

Description

This design and configuration is an example of a solution we’ve produced for one of our customers and
will hopefully serve to provide you with an idea of what we can produce.

 

Project Overview: Design for Manufacture of a Portable Electrical Test Unit

This project focused on transforming a client’s prototype into a production-ready system by applying ‘Design for Manufacture’ best practices. The primary goal was to create a highly portable and field-sustainable electrical test unit.

Key engineering tasks included integrating the customer’s Smart Li-Ion ‘hot-swap’ battery packs to enable a full 8-hour day of remote operation, and re-designing the unit’s active couplers and bond probes to ensure they were robust and manufacturable. A critical final requirement was to engineer the complete solution to weigh no more than 7kgs (15lbs), ensuring true portability for field engineers.

Core Design Requirements

  • Design for Manufacture: Re-engineer the client’s existing prototype, applying best practices to ensure the final design is production-ready, repeatable, and robust.
  • Power Sustainability: Integrate the customer’s Smart Li-Ion ‘hot-swap’ battery packs to enable continuous, sustainable remote working for a minimum of 8 hours.
  • Component Re-Design: Re-engineer the system’s active couplers and bond probes, specifically addressing internal wiring routing to ensure they are manufacturable.
  • Portability: The final assembled unit must be a lightweight solution, not exceeding an overall weight of 7 kgs (15 lbs).

Application & Deployment: Aerospace & Renewable Energy

This portable system is a specialized instrument deployed for measuring electrical resistance on large-scale structures where safety and integrity are paramount.

It is used extensively in the aerospace industry for testing aircraft and in the renewable energy sector for checking the electrical bonding of wind turbines and other infrastructure at risk from lightning strikes. The unit accurately tests bond resistance between structural elements as well as the loop resistance and integrity of cable shields and bonding straps.

Solution Specifications

HMI Display: 10.4” XGA (1024×768) Power DC Input: 9~36V DC-in
  Touch: Bonded 5-wire Resistive   Battery: Hot-swap Smart Li-Ion
PC Engine Processor: Intel Bay Trail J1900 Security Access Control: Swipe Card Reader
  RAM: 8GB DDR3L 1600 Mechanical Enclosure: Pelicase 1400
  Storage: 64GB mSATA   Fascia: Black Anodised Aluminium
External I/O Video: 1 x VGA, 1 x HDMI   Weight: < 7 kgs (15 lbs)
  USB: 2 x USB 3.0 Internal I/O USB: 6 x USB 2.0
  Audio: 1 x Audio Out   Serial: 4 x COM (RS232/422/485)
  Networking: 2 x LAN (RJ45)   Other: GPIO, SATA 2, TPM, LVDS
Operating System OS: Windows 10 IoT LTSC 2019 Certifications General: CE and FCC

**The configuration detailed above is an example of a successful client system; we can customise any aspect of our Pelicase PC solutions to meet customers unique requirements.

 

CPR

Customisation, Performance and Reliability
Our Build to Order: Our Rugged, Portable Peli Case PCs never need resuscitation.

Customization: Built on the South Coast of England BVM’s industrial and embedded systems can be configured to any specification.
Performance: Our industrial and embedded systems are available with a wide range CPU’s ranging from Intel Celeron to the latest Intel Core i7 CPU’s.
Reliability: Built from the highest quality industrial components BVM’s industrial and embedded systems are designed to run 24/7 in the harshest of environments.

 

Portable, Ruggedized PC Solutions with touchscreen interactivity…….

For customers requiring a robust PC that is ruggedized by design yet remains lightweight and portable, BVM offers a specialist design and manufacturing service to create your ideal ‘system in a case’. We understand that no two applications are the same. Our service is entirely tailored to your exact technical and environmental requirements, ensuring you get a solution that is fit for purpose, reliable, and built to last.

Why Choose a BVM Custom Solution?

Customers choose our bespoke solutions as a superior alternative to off-the-shelf rugged laptops or tablets. Our Peli Case PCs offer:

  • Superior Protection: Provides better protection against impact and vibration, with custom IP ratings available to protect against dust and water ingress.
  • Integrated Systems: A perfect solution for combining specialized instrumentation, computing hardware, and I/O into a single, cohesive, and portable package.
  • Bespoke by Design: Where a standard rugged computer won’t meet the need, we deliver a custom-engineered solution with the exact HMI, performance, and connectivity you require.

Extensive Customisation Options

We can tailor almost any parameter to meet your project’s needs. Here is a selection of available options:

  • Peli Case Enclosures: Utilise Peli’s wide range of case sizes to suit any footprint or equipment requirement.
  • Processing Power: Integrate modern computing platforms, from low-power Intel Atom to high-performance desktop Intel Core i7 processors (up to 65W TDP).
  • LCD & Touchscreens: Choose from display sizes ranging from 7.0” to 21” with either resistive or PCAP touch interactivity for your HMI.
  • Connectivity: Integrate the latest in wireless technology, including LTE (4G/5G), Wi-Fi, and Bluetooth.
  • Storage & Expansion: A variety of Solid State Drive (SSD) options and internal expansion slots (mPCI-E, M.2, PCI-Express) are available.
  • Custom Electronics: We can integrate electronics provided by you or design and manufacture custom controller boards in-house.
  • Bespoke Fascias & Cabling: Custom-milled internal and external fascias to provide the exact I/O and user interactivity you need, supported by custom internal cabling.
  • Enhanced Security: Solutions can be made tamper-proof with locking mechanisms and a choice of handle grips.
  • Long-Term Availability: We focus on product reliability and ensure lifetime availability for your system, often exceeding 5 years.

Our Collaborative Design Process

Our service is geared towards creating production-ready solutions. While we cannot cater for ‘one-off’ projects, we provide a structured, collaborative process for our partners:

  1. Requirement Specification: The process begins with you providing a specification of your needs.
  2. Technical & Commercial Discussion: We work with you to refine the design and scope.
  3. Prototyping: A prototype is developed for your testing, evaluation, and final sign-off.
  4. Production: Following approval, we move to the full production of your units.

Let’s Build Your Solution

To get the exact system you want, talk to our expert team today. We are always happy to provide help and advice for your next project.

 

To get the exact system you want, simply talk to us via our quick contact form, email us on info@bvmltd.co.uk or call us +44(0) 1489 780 144.
We’d be more than happy to provide further help & advice where needed.

BVM Customisation Service

If you cant find an off the shelf product that meets your specific requirements speak with our in house design team who can customize an existing product or design a new product from start to finish.

 

If you’re unable to find an off-the-shelf product that meets your specific requirements, don’t hesitate to contact our in-house design team. They possess the expertise to customise an existing product to your exact specifications or embark on a fresh design journey to create a customized solution tailored to your requirements. Our design professionals are dedicated to delivering exceptional results, ensuring that the final product not only meets but exceeds your expectations. When you collaborate with our team, you open the door to a world of possibilities, where innovation and creativity converge to bring your vision to life.

Whether it’s modifying an existing product or crafting an entirely new one, our design experts are committed to providing you with a comprehensive, end-to-end solution that perfectly suits your needs. Your satisfaction is our top priority, and we’re here to turn your ideas into reality.

 

Design | Develop | Test | Manufacture

With over three decades of experience in designing custom industrial and embedded computer and display solutions across a wide array of industries, we’re here to turn your ideas into reality

 

Here’s a selection of our design, manufacturing & associated services: –

Design to Order Banner

Design to Order: OEM/ODM Embedded Product Design Services

For customers designing a brand-new product from scratch or working with an existing prototype.

Build to Order Banner

Build to Order: Embedded Computer Design and Customisation Services​

Take an existing system and we can:

Build to Order: Racks and Towers, Peli Case PCs and Mini-ITX PCs

Embedded Software Banner

Embedded Software Services : Configuration, Integration and Deployment

Porting, Integration & Deployment

 

ALL OUR DESIGN AND MANUFACTURING SERVICES INCLUDE:

Testing

Testing

Lifecycle

Materials Management

Logistics

Logistics and Tracking

Manufacturing

External Manufacturing

• Burn in Test
• Temp / Thermal Testing
• Environmental Testing
• Safety Testing
• Software Compatibility Test
• Vendor Selection and Component Procurement
• Product Traceability
• Obsolescence, End of Life and Last Time Procurement Management
• Simple to use on-line RMA System
• Traceability of Shipments
• Product Labelling
• OEM/Branded Packaging
• System Branding
• Custom Labels
• Surface Mount: – High Speed Placement
• Conventional Through Hole Insertion & Assembly
• Automated Optical Inspection
• Bespoke PCB Test

 

Click here to find out more.

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